Small bottle filling production line (8000-10000 B/H based on 500 ml)
Equipment List
| Equipment | Mole | Qty | Remark |
| RO Water Purification System | RO-1000I 6000L/H | 1 | SS304 Pre-treatment tanks
Automatic Softener System Ozone & UV post treatment system LS PLC System DOW FILMTEC RO Membrane |
| Automatic Blow Molding Machine | HY-A6 | 2 | Blowing Mould one set(between 300ml – 2L)
1.2M3/30kg high pressure compressor 4sets 3.0M3/10kg low pressure compressor, 3HP water chillers, 3.0M3/30kg air cool driers 1.0M3/30kg air tank Air filter 5sets |
| Automatic Bottle Unscrambler | LP-16 | 1 | |
| Washing Filling and Capping Machine | CGF 24-24-8 | 1 | 3m air conveyor, 4m belt conveyer
Automatic cap feeding unit Mitsubishi PLC System |
| Automatic sleeve labeling Machine | ZX-150B | 1 | 7m conveyer
Heat Shrinking oven and Steam Generator |
| Small Cheater Ink Jet Printer | WDD 43S plus | 1 | Auto-cleaning nozzle function
With 4 boxes ink + 20 boxes solvent(1 year) |
| Automatic Shrink Wrapping Packing Machine | JMB-250A | 1 | 2.5 meter conveyer, independent electric box and operation interface |
Specification for each items:
6000L/H R.O. Water Purification System
1 Design basis and treated water standard:
1.1 Produced water’s application: Pure drinking water
1.2 The capacity of produced water: 6000L /H
1.3 System Configuration: Pretreatment + One Stage Reverse Osmosis Desalination System.
1.4 Designed recovery: 50-65%.
1.5 Rejection rate:≥ 97%
1.6Voltage: 3 phases, 380V, 50Hz; Power: 9KW (Can be customized at your country’s voltage, please tell us about it when ordering)
2. Process:
Picture
Automatic Bottle Blow Molding Machine Model: HY-A6
Features:
HY-A6 is the fastest liner blow molding machine in mainland of China by now. HY-A6 reaches around 5000BPH for 350ML bottle.
HY-A6 automatic stretch blow molding machine is equipped with patented preform loading system, which consists of two manipulators: rectilineal manipulator and overturning manipulator.
HY-A6 is controlled by PLC. The whole process from preform feeding to bottle discharging is completed automatically with advantages of labor saving and no pollution.
HY-A6 consists of three main parts: preform loading system, Heater channel & blow station.
Technical parameter
| TYPE | ITEM | UNIT | HY-A6 technical data |
| Container | Product material | / | PET/PE/PC |
| Container volume | L | 0.05-2.0 | |
| Theoretic output | Psc/hr | 5500 | |
| Preform length | M | 50-200 | |
| Max height of bottle | M | 320 | |
| Molding | Preform inner diameter | mm | 15-60 |
| Bottle diameter | mm | 35-110 | |
| Max mold plate dimension (L × W) | mm | 380 × 460 | |
| Max mold thickness | mm | 200 | |
| Air compressor | High pressure compressor | M3/Mpa | 1.2/30 × 4set |
| Locking force | KN | 170 | |
| Mold opening stroke (adjustable) | mm | 200 | |
| Low pressure compressor | M3/Mpa | 3.0/10 × 1sets | |
| Air dryer | M3/Mpa | 2.0/30 × 1sets | |
| Main machine electricity | Power | KW | 30 |
| Voltage / frequency | V/Hz | 380/50hz | |
| Machine size and weight | Main machine (L × W × H) | M | 4.8 × 2.15 × 1.8 |
| Main machine weight | T | 5 | |
| Conveyor (L × W × H) | M | 1.4 × 1.1 × 1.85 | |
| Conveyor weight | T | 0.4 | |
| High pressure compressor (L × W × H) |
Kg | 1.90 × 0.75 × 1.50 × 4sets | |
| Low pressure compressor (L × W × H) |
M | 1.85 × 0.75 × 1.50 | |
| High pressure air reservoir tank (D × H) | M | 0.70 × 2.25/3.0 | |
| Air dryer (L × W × H) | M | 0.85 × 0.50 × 0.95 | |
| Air filters | Kg | 10 × 5pc | |
| Cooling water: cooling water recycling system can be used with its power of 8~10 liter per minute and 2~3 kilos water pressure | |||
| Total power: 51.9 high pressure air volume (1m/min); low pressure air volume (1.2m/min) | |||
| Safety | Auto emergency alarm | Safety inter-locking device | |
Component List:
| HY-A6
Full –Automatic Blow molding machine (6cavity) |
Model | Product name | QTY/SET |
| HY-A6 | Mainbody | 1 | |
| HY-A6 | Auto-loader machine | 1 | |
| 1.2/30KG | High pressure air compressor 1.2M3 /min | 3 | |
| 2.0/10KG | Low pressure air compressor 2.0 M3 /min | 1 | |
| 4.0/30KG | Air cold dryer 4.0 M3 /min | 1 | |
| 5HP | Water chiller | 1 | |
| 1.0/30KG | Air filter | 6 | |
| 1.0/30KG | Air Tank | 1 | |
| 6cavity | Blowing mould 500ml, 1.5L | 2 |
LP-16 Automatic Bottle Unscrambler
LP-16 Series bottle unscrambler is the necessary matching products of high speed bottle filling equipments, with the mechanical actions to tidy the messy bottle orderly to the air conveying system of the filling machine. It can satisfy the requirement of full automatic bottle water production line.
Main features:
Torque Limit component is applied in the reducer of the main motor, in order to avoid damage of the machine when some problems happen.
Applied double bottle tidying process to ensure that each working position with bottles in it and improve the production efficiency.
Applied bottle mouth hanging and air conveying system, in order to avoid bottle overturning while conveying.
With the function of broken bottles removing.
With bottle stuck detector, when the bottle get stuck, the machine will stop automatically and warning.
With bottle empty detector, which is used to send the working sign to the bottle lifter, then the lifter will replenish the bottle automatically.
You can control the start and stop of the bottle scrambler switch off button on the air conveyor.
With oil dosing mouth to add lubricating oil to the wheel gears, bearings and cams.
With maintenance door and mould changing door.
Frequency Control: Japan MITSUBISHI
Appliance Components: DELIXI
PLC: Japan MITSUBISHI
photoelectric detection: Autonics
Cylinder system: AIRTAC
Technical Parameter:
Working Positions: 16
Production Capacity: 6000-10000BPH
Max Capacity: 10000BPH
Air Pressure: 0.6Mpa
Air using volume: 2M/Min
Suitable bottle sizes: Dia50-90mm, high165-305mm
Main Parameter:
| Model | LP-16 |
| Capacity | 6000-10000b/h |
| Power of Main motor | 1.5KW |
| Power of bottle lifter | 0.75KW |
| Power of draught fan | 1.1KW |
| Dimension | Φ2200×2300mm |
| Weight | 2000kg |
Automatic 3 in 1 Bottle Washing, Filling and Capping Machine Model: CGF24-24-8
Main Feature:
CGF24-24-8 PET bottle Washing / filling / capping machine is a three-in-one combination of our advanced technology of atmospheric pressure filling technique, and it is the application of independent research and development, it will be the same with pure water and mineral water advanced bottling models. This machine adopts conveying way for clip bottles’ lips, only need to replace very few parts, it can be applied to a variety of bottle type, smooth delivery. Filling method is Atmospheric pressure filling.
★The main frame adopts structural steel, 304 stainless steel exterior layer, 304 stainless steel frame, adjustable feet.
★Conveying system adopts star wheel, smooth transmission, stainless steel chain, it will be a smaller deformation.
★Number of washing clips is 24, 304 stainless steel chassis Rinse water pipeline, rinse water filtration system.
★Number of filling valve is 24, and parts contacted with product are 304L stainless steel. Inner surface is dealt with polishing. There is stainless steel returning tube, no dead space.
★Number of capping head is 8, screw head using magnetic torque device to facilitate torque adjustment, it can be set the size of the first torque of capping in accordance with the actual production needs.
Power system
★Main Motor and Gearbox with frequency controller, transmission for sports bodies are gears, run smooth, all-round star bottle components are engineering plastics, with security agencies.
★PLC, transducer, relay, photoelectric switch, sensor switch relay components, touch screen operation panel, imported pneumatic components.
Main Technical Parameters:
Capacity: 8000-10000bottles/hour (500ml)
Bottle DiameterΦ50～95mm
Bottle height: 150～320mm
Cap specification: Standard plastic rib caps
Bottle washing pressure: 0.18～0.25Mpa
Water consumption of bottle washing: 1200kg/h (can be adjusted)
Spraying working position: 10
Gas source pressure : 0.4Mpa
Air consumption: 0.5m3/min
Total Power: 5.65KW
Weight: 3500Kg
Overall Size: 2800×2200 × 2200（mm）
Main components of this machine
| 3 in 1 washing filling and capping machine | 1 |
| Cap dosing system | 1 |
| Air Conveying System | 3 meters |
| Belt conveying system | 4 meters |
ZX-150B Automatic Sleeve Labeling Machine
Component List:
| Sequence | Product Name | Amount | Unit |
| 1 | ZX-150B Type Trapping Label Machine | 1 | set |
| 2 | ZX-2000 Steam Heating Shrinking Oven | 1 | set |
| 3 | ZX-18KW Steam Generator | 1 | set |
| 4 | Conveyor | 7 | meter |
1. Features:
This serial of equipments serves in full auto smart packaging line integrating the functions of delivering bottles, classifying bottles, label sleeving and label shrinking. High speed, precise positioning, saving labor and perfect package are the design tenet of this serial of equipments.
1)Unique cutter head around China, suitable to Æ30mm~~Æ130mm containers, the cutter head is completely free of replacement and adjustment, unique touch man-machine interface, namely automatic positioning after searching out origin which is safe and convenient, and is leading the like products.
2)Label feeding part: dynamic-force synchronous tension controls label feeding, feeding capability: 90m/min., volume label feeding tray: Æ 500mm, applicable internal diameter of paper tube: 4’, 8’, 10’, stable tension of label feeding part ensures the precise of the length of label, stable and fast feeding, and the precise of delivering label and casting label.
3) Special hot-wind shrinking oven: High-pressure blower, special hot wind circulating flue helps save energy. The shrinking effect is unmatched, flatten shrinking effect over curve bottles, traditional shrinking ovens are unsatisfactory in shrinking over curve bottles.
Technical Parameters:
ZX-150B Technical Parameters:
| Input Power | 3.0KW |
| Input Voltage | ∮3,380/220VAC |
| Production Efficiency | 150 bottles/min |
| Size of Host Machine | 2100L×850W×2000H |
| Applicable Diameter of Bottle Body | 35mm～95mm |
| Applicable Length of Label | 30mm～250mm |
| Applicable Thickness of Label | 0.03mm～0.13mm |
| Applicable Internal Diameter of Paper Tube | 5″～10″Free adjustment |
ZX-2000 Steam Heating Shrinking Oven
| Input Power Supply of Blower | 1, 220VAC 0.75KW |
| Input Power Supply of Steam Generator | 380V/50HZ |
| Working Pressure | ≤0.1Mpa |
| Weight | 230Kg |
| Steam Consumption | 10-20Kg/h |
| Size of Oven Body | 1800L×400W×450H |
| Transporting Speed | 0-35m/min |
ZX-18KW Steam Generator
Input power of heater:3KW/18KW
Voltage :220V/380V
Air pressure :0.4~0.7Mpa
Steam volume :3.8~22.8kg/h
Water Container Volume :28L
Dimension:630*560*1360(mm/mm/mm)
Small Charter Ink Jet Printer (Model: WDD 43S plus)
Advanced performance
Unique ink viscosity and liquid level detection technique guarantees the superior printing of high clarity, but also allows for the higher suitability to anti-mobility ink and yellow ink than like inkjet printers.
The dissectible nozzle completely overcomes nozzle clogging that has constantly existed in the industry, thus significantly reducing the use cost of users.
Magnetically controlled non-contact high voltage switch successfully prevents the machine malfunction caused by the poor contact after a long time of running.
Specially upgraded double electric eye triggered printing, variable database information transmission, round-trip jet printing and up to 50000 times repeat print technological function, enable the machine meet more application demands.
Transit and switch off of high voltage controlled by particular software completely avoid the hardware malfunction caused by all the switch design.
The circuit system and ink system is separated to avoid the accidental damage to the printer in maintenance and use.
Drawer type ink system makes the maintenance more convenient.
It is easier to judge and find the machine fault and prevent unnecessary maintenance expenses by directly controlling the close/open of any valves and pumps in the ink system separately via the menu.
Line speed capability
Max number of lines of text up to 4
Max line speed up to 210 m/min (Based upon single line, 10 character per inch)
Font matrix configuration
Single-line: 5×5, 5×7, 7×9, 9×12, 11×16, 17×24
Twin-line: 5×5, 5×7, 7×9, 9×12, 11×16
Tri-line: 5×5, 5×7, 7×9
Quad-line: 5×5, 5×7
Nominal character height
Selectable from 2mm to 18mm depending on font
Throw distance
Optimal: 10mm
Range: 5mm-15mm
WDD 43S plus Standard printing performance
Detail Pictures of the machine:
Auto Shrink- Wrapping Machine (Model: JMB-250B)
1. Scope of Application:
Auto shrink- wrapping machine series are suitable for the package of bottled water ,beverage、household、 electric appliances、electrical units、floor boards、pottery and so on.
2. Feature:
1) It can make package perfect whatever it is without pallet, cartoon, rectangle, round or flat shape.
2) It has the advantage of less cost and better appearance. It applies PLC automatic controller, man-machine interface, ensure that no fallen bottle, no bottle shortage.
3) Replace film conveniently. It has failure alarm, lock device, reliable running.
The whole machine applies super steel and stainless steel, with compact and endurable structure. This new type of wrapping machine is the ideal equipment for beverage filling line.
3. Technical Diameter:
| Machine Dimension | 5050*3300*2100(L*W*H.mm) |
| Max packed size | 600*400*350(L*W*H.mm) |
| Shrinkage film material | PE,PVC,POF. |
| Shrinkage film thickness | 0.03-0.15(mm) |
| Oven temperature | 160 – 260° |
| Max output | 6-12Bag/Min. |
| Actual Power | 15Kw/H. |
| Voltage | 380V,3Phs |
| Weight | 1.2T. |
| Applicable Internal Diameter of Paper Tube | 5″～10″. |
Packing Type:
a)300-600ml:Big package: 4×6，4×5;Small package: 3×4，3×5.
b) 700-2000ml:Big package: 3×3，3×4;Small package: 2×2，2×3.
