100 BPH Semi-auto Line
Product Details:
100 B/H 5 Gallon Bottled Drinking Water Production Line
Typical production Process of 5 gallon bottled drinking water production line:
RO Water Purification System Semi-auto Bottle Decapper Semi-auto bottle pre-washing machine Machine Bottle Rinsing Filling and Capping Machine Label-Shrinking Machine.
III: Specification for Each machine:
1) R.O Water Purification System, Model: RO1000I (3000L/H)
1. Design Basis
1.1 Produced water’s application: Bottle drinking water
1.2 The capacity of produced water: 3000L /H
1.3 System Configuration: Pretreatment + One Stage Reverse Osmosis Desalination System.
1.4 Designed recovery: 50-65%.
1.5 Rejection rate:≥ 97%
1.6Voltage: 3 phases, 380V, 50Hz; Power: 5.2 KW
2. Working Process:
Water Source → Booster Pump →Quartz Sand Filter→ Activated Carbon Filter →Precise Filter →High Pressure Pump →RO Membrane→ Pure Water→ Filling Machine
↑Ozone Generator
3.Main Components Of The System
| Basic Configuration | Item | Description |
| Pretreatment part | Feed pump | CNP CDL4-50 |
| Sand filter | Φ600×1625 (filter 500kg) SUS304 | |
| Active Carbon filter | Φ600×1625 (filter 150kg) SUS304 | |
| Micron filter | 30″×5 micron filter | |
| RO Part | Pressure pump | CNP CDL4-220 |
| RO membrane | FILMTEC BW30-4040 x 10pcs | |
| Membrane vessel | 4040*2M 5 SETS | |
| Pressure Controller | P6E | |
| Piping and controlling valve | Piping and valves | U-PVC piping & Valves |
| Control system & Indicator | Water level control, Pump protecting,Automatic electric valve control | |
| Other fittings of machine | Pressure gage | 1.0MPa,2.5Mpa. 5pcs in total |
| Conductivity of the table | CM230 X 2sets | |
| Main frame | Stainless steel 1set | |
| motorized valve | DN20 | |
| Pipeline flow meter | 20GPM 2sets | |
| Water tank | 3000L stainless steel water tank *2 | Raw water tank, pure water tank |
| Ozone system | OZ-10G Integrated O3 mixer, Mixing pump CHL2-40, 6’organic glass ejector O3 mixing unit | |
Picutre:
Complete RO System
2) Semi-auto Caps (Lid) pulling machine BG-10：
3) YX-4 Semi-Automatic Bottle pre-washing machine
Technical Parameter
| Washing capacity | ≥100-200 bottles/hour | ||
| Item | Type | Qty | Remark |
| Brushing motor | Pearl River 0.55KW | 1set | 220V/380V |
| Washing pump | Lingxiao 0.37KW （220V） | 1sets | |
| Indicator light | AD series | 3sets | |
| push button switch | LA series | 3pcs | |
| Electrical air switch | MUTI9-C32（220V/380V) | 1pc | MGE |
| AC contactor | GMC-9 | 2pcs | LG |
| Time relay | CKC-AH3-3 | 1pcs | Omron |
| Fuse holder | RT18-32 | 3pcs | |
| dimension | 800mm ×750mm×1215mm | ||
4) 5Gallon Rinsing, Filling & Capping Machine(100B/H):
(1)Function&Features:
The device employs key components of electrical appliances and metal materials manufactured by named brand factories from home and abroad;
It is not only with the advanced technology, high automatization, easy operation and reliable performances, but also features withbeautiful appearance, anti-corrodibility.
The operation procedures of microcomputer Auto Bottle Washer and Filler from the Bottle entering
Disinfectant washing → Pure water washing → Bottle dropping down→ Bottle-pushedsupporter → Pure water filling → Cap-aligning → Cap pressing outlet of filled bottle, which is controlled by PLC, precise orientation, little manpower.
(2)Technical Parameter:
| Production capacity: | 100 Bottles/hour | ||
| Bottle’s capacity: | 1)18.9 Liters (equal to 5 gallons);
2)11.3 Liters (equal to 3 gallons); Bottle’s specification (mm): (1)5Gallon:Φ270×490×Φ56;(2)3Gallon:Φ230×420×Φ56 |
||
| Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) | ||
| Rated input power | 2.3KW | ||
| Working Positions | Single row, four working positions for washing, one filling head, one capping head | ||
| First and second working position: Inside washing with detergents, third working position: drip out, fourth working position: Pure water washing. | |||
| Outer size | 3170×700×1525(mm) | ||
| Requirement of air compressor | 0.1 M³ 0.17 M³/Min 0.8Mpa/Cm² | ||
| Requirement of water supply | 3M3/H | ||
|
Main Components |
1)Signal Relay(OMRON)
2)Cylinder(Airtac) 3)PLC(LS). 4)Proximity Switch(TURCK) 5)AC contactor(LS) 6)Body’s Material:SUS304. 7)Pipeline:PVC(Food grade) |
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Picture
5.Automatic Sealing Machine (Mode:FK-2)：
(1)Function & Features:
Shrink the film around the cap, extending the storing time.
(2)Technical Parameter:
| Capacity: | 200-300 B/H |
| Power: | 4.4KW;16A |
| Dimension(mm) | 2000x400x980 |
| Weight: | 55KG |
Picture
6. Cap-Sterilizer (Model:JXD-1)：
(1)Function&Features:
This device adopts the ultraviolet radiation and ozone to disinfect the caps. There are two doors which make the machine more reasonable and fair. Put the cap in the machine from one side and take them out from the other side. That prevents the cap from secondary pollution and is very convenient for the users.
(2)Technical parameters
a.Ultraviolet lamp
type：ZSZ15
power：20W
Ultraviolet radiation length：253.7nm
radiation intensity ：＞100uw/cm2(after using for 1000, it is ＞ 70uw/cm2)
b. Ozonier
power：10W ( 10-20 minutes per time )
c.External size：500×350×700 （mm）
(3) Picture
