1200 BPH Automatic Line
Product Details:
Part One: RO Water Purification System
26,000L/H R.O Water Purification System
Design basis and treated water standard:
| Capacity: | 1200 B/H |
| Power: | 4.4KW;16A |
| Dimension(mm) | 4000X550×900 mm |
| Weight: | 108KG |
| Conveyer | 4 meters |
1 Produced water’s application: Drinking water
1.2 The capacity of produced water: 26,000L /H
1.3 System Configuration: Pretreatment + One Stage Reverse Osmosis Desalination System.
1.4 Designed recovery: 50-65%.
1.5 Rejection rate:≥ 97%
1.6 Operation Mode: Automatic run with PLC control
1.7 Voltage: 3 phases, 380V, 50Hz; Max Power: 45KW
Process:
Water Source → Raw Water Tank → Booster Pump → Sand Filter → Carbon Filter → Security Filter → High pressure pump → R.O.System → Pure Water Tank
↑ Ozone Generator
↑ UV Sterilizer
Main Components List:
| Basic Configuration | Item | Description |
Qty (set) |
Remark |
|
Pre-treatment Filters |
Feed pump | CNP CDL42-20 |
1 |
380V/50Hz; 7.5kw Material: SS304 |
| Mechanical filter | Φ2000×2400 |
1 |
FRP Filter material: 5000kg |
|
| Active Carbon filter | Φ2000×2400 |
1 |
FRP Filter material: 1500kg |
|
| Micron filter | 40″×25 cores |
1 |
SS304, with 40” PP cotton 25pcs | |
|
RO Part |
Pressure pump | CNP CDL42-80-2 |
1 |
380V/50Hz; 30KW Lift: 159M Flow Rate: 35 M3/H Material: SS304 |
| RO membrane | BW30-365 |
25 |
Imported American DOW FILMTEC Membrane | |
| Membrane vessel | 8040″x 5m |
5 |
FRP | |
| Pipeline Flow Rate Meter | 25T/H |
2 |
Organic glass | |
| Oil seal pressure gage | 1.0/2.5MPa |
6 |
SS304 | |
| Pressure Controller | P6E |
1 |
||
| Electric Ball Valve | DN50 |
1 |
SS304 | |
| Pipeline | DN25-65 |
1 |
PVC-U, SS304 for high pressure parts | |
| RO Membrane Washing System | CHL20-30 Washing Pump |
1 |
4KW | |
| Micron Filter 40” x 7 |
1 |
SS304 | ||
| Water Tank |
1 |
2000L PE Tank | ||
| Main Frame |
1 |
SS304 | ||
|
Electric Control System |
Conductivity Meter | CCT-3320 |
2 |
|
| Transducer |
1 |
30kw | ||
| Control box | With LS PLC |
1 |
SS304 | |
| Ozone System | Ozone Mixing Tower | Ф1400×4500×3.0 |
1 |
|
| Ozone feeding pump | CHL20-30 |
1 |
||
| Ozone generator | 80G |
1 |
||
| Water Tank | Raw water tank and pure water tank | 20,000L – 30,000L | Prepare by buyer | |
Part Two: Automatic Filling Line:
1)Automatic Decapper (Double Heads) Mode JBG-2：
Features:
1) It is controlled and completed by PLC automatically through precise orientation with little manpower and low working intensity.
2) The complete set of equipment is manufactured by high-tension stainless steel materials and stainless plate steel with precise argon arc, infrequent distortion and beauty welding veins.
3) In order to make the performance of the device more stable, the electrical components are manufactured elaborately by imported series of products or name brand series of products at home.
4)Body material:SS304.
Technical Parameter:
| Capacity | 1200B/H |
| Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
| Input power: | 0.5 kw;AC 380V±5%; 50HZ |
| Size | 3000×760×2030 mm |
| Conveyer | Plastic Conveyer 3meters |
Picture
2. Bottle Exterior Washing Machine (Mode:JNWS-1):
Features:
1) This exterior washing machine for 5 gallon recycled bottle,which is the necessary machine for the empty bottle pretreatment of drinking water product line，featuring with simple structure, easy operation and good scrub performance.
2) Reliable performance and high working efficiency
3) Body material:SS304.
4) Function: With Brush washing and water spraying for bottle outside
Technical Parameter:
| Capacity | 1200B/H |
| Input power: | 3.2 kw;AC 380V±5%; 50HZ |
| Size | 3600×780×1800 mm |
| Washing Heads | 4 Inner Washing Brushes, 5 Outer Washing Brushes |
| Weight | 210kg |
|
Configuration table |
|||
| Name | Specification | Remark | Qty |
| Gear Motor | 0.55KW （220V/380V) | Conveyer motor | 1 |
| Motor | 0.55KW （220V/380V) | Brush motor | 1 |
| Washing Pump | 0.37KW （220V) | LX Pump | 1 |
| 0.37KW （220V) | 1 | ||
| Indicator | AD-16 | 3 | |
| Electric leakage switch | C65N- 4P/2P | Schneider | 1 |
| AC Contactor | GMC-9 | LS | 4 |
| Fuse base | RT18-32 | 9 | |
Picture:
3. Automatic bottle- feeding machine (Mode:JSP-1)
Features:
1) The device employs key components of electrical appliances and metal materials manufactured by name brand factories from home and abroad.
2) Easy operation and reliable performances.
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality.
Technical Parameter:
| Capacity | 1200B/H |
| Empty Bottle Feeding | Six Rows Feeding |
| Input power: | 0.5kw;AC 380V±5%; 50HZ |
| Size | 3500×640×1020 mm |
| Conveyer | 5 meters |
Picture:
4. Automatic Rinsing /Filling/Capping Machine Mode: XG-100/J (1200B/H)
Features:
1) Controlled by PLC with the functions of automatic finish, precise orientation, little manpower and low working intensity.
2)The complete set of equipment is manufactured by high-strength stainless steel materials and stainless plate steel with precise argon arc, little distortion and fair welding veins
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality
4) Microcomputer Auto Bottle Washer & Filler and Capper in one unit.
5) Body material: SS304.
Technical Parameter:
|
Items |
Specification |
|
|
Production capacity |
1200Buckets/hour |
|
|
Bottle’s capacity |
18. 9 Liters (equal to 5 gallons) |
|
|
11. 3 Liters (equal to 3 gallons) |
||
|
Bottle’s specification (mm) |
Φ270×490×Φ56 |
|
|
Φ230×420×Φ56 |
||
|
Cap’s specification (mm) |
Φ58×40 (strip:L18mm,W:7.5mm) |
|
|
Rated input power |
15.80KW |
|
|
Electromotor power |
Bottle convey motor for washing process |
0.75KW*1 |
|
Bottle convey motor for filling |
0.55kw * 1 |
|
|
Bottle Washing Pumps |
0.75kw *8 |
|
|
filling pump |
0.55KW*6 |
|
|
Cap-aligning electromotor |
0.06 KW |
|
|
Power supply |
AC 380V±5% 50Hz |
|
|
Rated current |
28A |
|
|
Overall Dimension |
Bottle Washing Part: 6126×2060×2050 mm |
|
|
Bottle Filling Part: 3265×800×2050 mm |
||
|
Working Position |
Six rows Fourteen stations for bottle washing, Six filling nozzles and six capping heads | |
| First, second washing positions: Hot caustic soda water washing | ||
| Third washing position: clean water(tap water) washing | ||
| Fourth position: drip out | ||
| Fifth, sixth, seventh, eighth and ninth position: disinfectant water washing | ||
| Tenth position: Drip out | ||
| Eleventh and twelfth washing position: Clean water(tap water) washing | ||
| Thirteenth position: drip out | ||
| Fourteenth washing position: pure water washing | ||
|
Main Components |
|
|
Picture/Structural layout plan:
5. Automatic Sleeve Labeling Machine
This serial of equipments serves in full auto smart packaging line integrating the functions of bottle delivering bottles and label sleeving. High speed, precise positioning, saving labor and perfect package are the design tenet of this serial of equipments.
Technical Parameter:
| Capacity: | 1200 B/H |
| Power: | 0.5kw, 380V, 50HZ |
| Dimension(mm) | 2150×760×2030 mm |
| Materials | SS304 |
| Conveyer | 3 meters |
Configuration List:
|
Item
|
Model |
Qty(set) |
Brand |
Origin |
|
PLC |
FPX-C60T |
1 |
Panasonic |
Japan |
|
Tough Screen |
MT6070IH |
1 |
Willen |
Taiwan |
| High-speed fiber-optic sensors |
FX-301 |
1 |
SUNX |
Japan |
|
Photoelectric sensor |
PM-Y54 |
1 |
SUNX |
Japan |
|
Photoelectric sensor |
CX-442 |
1 |
SUNX |
Japan |
|
Photoelectric sensor |
PM-L44 |
2 |
SUNX |
Japan |
|
Transducer |
FR-S520SE-0.4K |
1 |
Panasonic |
Japan |
|
Label dosing AC motor |
5IK60RGN7.5DF |
1 |
JSCC |
Taiwan |
|
Cutter actuating motor |
MHMD042P1U(400W) |
1 |
Panasonic |
Japan |
|
Cutter Servo Driver |
MBDDT2210003（400W） |
1 |
Panasonic |
Japan |
|
Brushing motor |
4IK15RGN3KDF |
2 |
JSCC |
Taiwan |
|
Driving AC motor |
MSMD082PIU |
1 |
Panasonic |
Japan |
|
Driving transducer |
MBDDT3520003 |
1 |
Panasonic |
Japan |
|
Brushing motor |
4IK15RGN3KDF |
2 |
JSCC |
Taiwan |
|
Switch power source |
MW-220-50-24 |
1 |
MW |
Taiwan |
|
AC Connecter |
S-N10 |
2 |
||
|
Single Relay |
MY2NJ24VDC |
9 |
Omron |
Japan |
6.Automatic Sealing Machine (Mode:FK-2)：
(1)Function&Features:
Shrink the film around the cap, extending the storing time.
(2)Technical
Parameter:
7. Automatic Bottle Lifting Machine
Function:
Carry bottles for outside packing (Sleeving plastic bags by hand).
Technical parameter:
| Capacity: | 1200 B/H |
| Power: | 0.5kw, 380V, 50HZ |
| Dimension(mm) | 5200×900×1500 ( mm ) |
| Weight: | 200KG |
| Conveyer | 2m belt conveyer + 2m roller conveyer |
Technical parameter:
８. Automatic Bottle Stacking Machine/Palletizer
Main features:
1) Covering small place, low operation cost.
2) Make it in 1-3 layers (Each layer 4*4=16Bottles), convenient transportation and storage.
3) The lifting system with the connection structure of linear bearing sliding block, can increase the speed stability, accidental faults protection function.
5) With numerical control technology for detecting position when rising and translational moving, bottle-rising and releasing is quite accurate, coordinated and stable running.
6) Mitsubishi PLC control, malfunction stop, alarm, display and other functions.
7) Double chain bottle clamping & lifting system for high capacity (2000-2400bph)
Operation Process
Autoatic Bottle feedingAutoamtic Bottle PermutationAutomatic Bottle Stacking
Finish Stacking Manual pallet feeding
Main Parameter:
1) Voltage Level: AC380V,50HZ, three phase five wires
2) Power Capacity: 2.5kw
3) Air pressure: 0.5-0.6Mpa
4) Air usage: 0.36m3/min
5) Over dimension: 4000 x 3500 x 2200(mm)
6) Capacity: 2000 – 2400 bottles/hour
7) Stacking floors: 1 – 3 floors (48 bottles)
Pictures:
