Bottled Water Production Line (2000-3000 B/H based on 500 ml Bottle) 

Equipment List

Equipment	Mole	Qty	Remark
R.O. System	RO1000I (2000L/H)	1	SS304 pretreatment filters USA DOW FILMTEC RO Membranes LS PLC Control UV & Ozone post treatment system
3 in 1 Washing, Filling And Capping Production Line	Model: CGF8-8-3	1	2m air conveyer, 2m belt conveyer Automatic cap feeding machine
Automatic Blow Molding Machine(not including moulds)	HY-B-II	1	Double blowing unit + one heater 1.2M3/30kg High Pressure Compressor (Shangair separated type) 1m3/30kg air cool drier Air filter + High pressure tubes
Manual label-shrinking machine		1	Label shrinking oven Steam generator(12kw) 3m additional conveyor
Ink Jet Printer		1	Including 4 bottles ink and 40 bottles solvent
Semi-auto Shrink- Wrapping Packing Machine	JMB-150A	1	Automatic film cutting & wrapping machine Heat shrinking oven
Sub total		6	Standard voltage: three phase 380V/50HZ and single phase 220V/50HZ

 

Specification for Each Item

art One: RO Water Purification System, Model: RO1000J (2000L/H)

1. Design Basis

1.1 Produced water’s application: Bottle drinking water
1.2 The capacity of produced water: 2000L /H

1.3 System Configuration: Pretreatment + One Stage Reverse Osmosis Desalination System.

1.4 Designed recovery: 50-65%.

1.5 Rejection rate: ≥ 97%

1.6Voltage: 3 phases, 380V, 50Hz; Power: 5 KW (Can be customized at your country’s voltage, please tell us about it when ordering)

 

2. Working Process:

Water Source → Booster Pump →Quartz Sand Filter→ Activated Carbon Filter →Precise Filter →High Pressure Pump →RO Membrane→ Pure Water→ Filling Machine

↑Ozone Generator

↑UV Sterilizer

Part Two: Semi-Automatic Blow Molding Machine (Model: JM-B-II)

Specification:：
JM-B-Ⅱ semi-automatic bottle blow molding machine is suitable for producing PET plastic containers and bottles from 10-2000ml. It is widely used to produce the carbonated bottle, mineral water pesticide bottle oil bottle cosmetics, wide-mouth bottle and hot fill bottle etc.
●Adopting double crank to adjust mould ,heavy locking mould, stable and fast ,Adopt infrared oven to heat the perform ,the perform rotated and heated equally.
● The air system has been divided into two parts: pneumatic action part and bottle blow part to meet the different requirements for the action and blow .It can provide sufficient and steady high pressure for blowing large irregular shaped bottles.
● The machine is also equipped with muffler and oiling system to lubricate the mechanical part of the machine.
●The machine can be operated in the step-by-step mode and the semi-auto mode.
●The machine is small with low investment, easy and safe to operate

Main parameter：

Max. volume of mould product	2000ml
Max. product capacity	1800PCS/H (500ml)
Max. Heating power	14kw
Pressure of air supply	2.5mpa
Max. mould dimension	20*35*38cm
Max. shifting mould dimension	17cm
Center distance between two bottles	min9cm  max20cm
Max. stretched length	35cm
Weight	1200kg
Size Main machinine	167*60*161cm
Oven	187*63*145cm

 

Components List

Production name	Item	Specification	Quantity
Semi-automatic blow moulding machine	Blowing Main Machine		2
	Infrared Heat Oven		1
	High pressure air compressor	1.2/30KG	1
	High-pressure Air Pipe		1
	Blowing mould	300ml-2L
	Air Filter		1
	Air Cool Drier	1.0/30	1
	Spare parts and tools		1

Part Three: 3-In-1 Bottle Washing, Filling And Capping Machine Model: CGF8-8-3

CGF8-8-3 PET bottle Washing / filling / capping machine is a three-in-one combination of our advanced technology of atmospheric pressure filling technique, and it is the application of independent research and development, it will be the same with pure water and mineral water advanced bottling models. This machine adopts conveying way for clip bottles’ lips, only need to replace very few parts, it can be applied to a variety of bottle type, smooth delivery. Filling method is Atmospheric pressure filling.

 

★The main frame adopts structural steel, 304 stainless steel exterior layer, 304 stainless steel frame, round steel adjustable feet.

★Conveying system adopts star wheel, smooth transmission, stainless steel chain, it will be a smaller deformation.

★Number of washing clips is 8, 304 stainless steel chassis wash pipes are heat-resistant.

★Number of filling valve is 8, and parts contacted with product are 304L stainless steel. Inner surface is dealt with polishing. There is stainless steel returning tube, no dead space.

★Number of capping head is 3, screw head using magnetic torque device to facilitate torque adjustment, it can be set the size of the first torque of capping in accordance with the actual production needs.

Power system

★Main Motor and Gearbox with frequency controller, transmission for sports bodies are gears, run smooth, all-round star bottle components are engineering plastics, with security agencies.

★With PLC, transducer, relay, photoelectric switch, imported sensor switch relay components, touch screen operation panel, pneumatic components imported.

 

Technical Parameter

Overall dimension（mm）: 2000*1550*2000

Production capacity：2000-3000 b/h（500ml）

Suitable bottle sizes: 300ml-1500ml

Bottle diameter: Φ50-Φ88mm, bottle height: 150－320mm

Pressure of air source: 0.6Mpa

Used air：0.3㎡3/min

Water pressure of washing bottles：0.2-0.25Mpa

Used water of washing bottles：0.5 T/h（Max. it can be adjusted）

9.  Filling mode：Atmospheric pressure filling

10. Total capacity of motor：3.8Kw

11. Rating pressure；380V50Hz

12. Weight: 1500kg

13. The machine includes: 2M air conveying system in front, 2M conveying system for bottles out in back, cap elevator (air conveying).

Equipment Picture：

Part Four: Manual label-shrinking machine

Part Five: Semi Auto Shrink Wrapping Packing Machine (Model: JMB-150A)

 

1. Feature:

1) It can make package perfect whatever it is without pallet, cartoon, rectangle, round or flat shape.

2) It has the advantage of less cost and better appearance.

3) Replace film conveniently. It has failure alarm, lock device, reliable running.

4) Automatic film feeding and cutting function, and the length of film for feeding and cutting is adjustable.

5) With stainless steel heating tube to ensure the high efficiency even heat, not easy to break and easy changing.

6) The whole machine applies super steel and stainless steel, with compact and endurable structure. This new type of wrapping machine is the ideal equipment for beverage filling line.

 

2. Technical Diameter:

Machine Dimension	4750*920*2100(L*W*H.mm)
Max packed size	600*400*350(L*W*H.mm)
Shrinkage film material	PE、PP、PVC、POF
Shrinkage film thickness	0.03-0.15(mm)
Oven temperature	160 – 250°C
Max output	4-8Bag/Min.
Actual Power	15Kw/H.
Max power consumption	18KW
Voltage	AC 380V/220V,3Phs
Weight	900kg.
Applicable Internal Diameter of Paper Tube	5″～10″.

 

Packing Type:

a)300-600ml:Big package: 4×6，4×5;Small package: 3×4，3×5.

b) 700-2000ml:Big package: 3×3，3×4;Small package: 2×2，2×3.

Part Six: Ink Jet Printer (Model: MP-200)

Features:

User-friendly large LCD display
Chinese, English characters and Arabic number printing

Automatic ink viscosity measuring and control

Fault auto-check indicator

Automatic hydraulic system cleaning

Flexible date choices and real time clock

Automatic synchronous serial number

Solid and durable stainless steel case

 

Specification：

Printing row	1-3
Character height	1.5-15MM
Max printing speed	8M/S
Printing material	Paper,plastic,metal,pipelines,etc
Equipment’s material	Stainless steel
Power	120W
Weight	35kg