300 BPH Automatic Line
Product Details:
300B/H 5 Gallon Bottled Drinking Water Production Line
Typical production Process of 5gallon bottled drinking water production line:
RO Water Purification System Automatic Decapper Bottle Exterior/Inner Washing Machine Bottle-Feeding Machine Bottle Rinsing Filling and Capping Machine Label-Shrinking Machine.
III: Specification for Each machine:
1) 6000L/H R.O. Water Purification System
Design basis and treated water standard:
1.1 Produced water’s application: Pure drinking water
1.2 The capacity of produced water: 6000L /H
1.3 System Configuration: Pretreatment + One Stage Reverse Osmosis Desalination System.
1.4 Designed recovery: 50-65%.
1.5 Rejection rate:≥ 97%
1.6Voltage: 3 phases, 380V, 50Hz; Power: 9KW (Can be customized at your country’s voltage, please tell us about it when ordering)
Process:
Water Source Raw Water Tank Booster Pump Sand Filter Carbon Filter Security Filter High pressure pump R.O.System Pure Water Tank
↑ Ozone Generator
Main Components List:
| Basic Configuration | Item | Description | Remark |
| Pretreatment part | Feed pump | CNP CDL8-40 | 1.5kw |
| Sand filter | Φ900×1800 (filter 1100kg) | SS304 | |
| Active Carbon filter | Φ900×1800 (filter 350kg) | SS304 | |
| Micron filter | dia 330 x 500mm x 1.5mm (40″ X 7 micron filter) | SS304 | |
| RO Part | Pressure pump | CNP CDL8-190 | 7.5kw |
| RO membrane | DOW FILMTEC BW30-365 x 6pcs | ||
| Membrane vessel | 8″x 2m FRP VESSEL 3 SETS | ||
| Pressure Controller | P6E | ||
| Piping and controlling valve | Piping and valves | U-PVC piping & Valves + SS304 high pressure pipe | |
| Control system & Indicator | PLC system, Water level control, Pump protecting ,Automatic electric valve control | LS PLC System | |
| Other fittings of machine | Pressure gage | 1.0MPa,2.5Mpa. 5pcs in total | |
| Conductivity of the table | CM230 X 2sets | ||
| Main frame | Stainless steel 1set | ||
| motorized valve | DN40 | ||
| Pipeline flow meter | 20GMP 2sets | ||
| Water tank | Raw water tank + pure water tank (prepared by buyer) | ||
| Ozone System | Including 15G Integrated O3 mixer 1set, DN32 mixing unit 1set and CHL2-40 O3 mixing pump 1set | ||
| UV Sterilizer | FS-55 | ||
Picture
2) Automatic Decapper (Mode JBG-1)：
Features:
1) It is controlled and completed by PLC automatically through precise orientation with little manpower and low working intensity.
2) The complete set of equipment is manufactured by high-tension stainless steel materials and stainless plate steel with precise argon arc, infrequent distortion and beauty welding veins.
3)In order to make the performance of the device more stable, the electrical components are manufactured elaborately by imported series of products or name brand series of products at home.
4)Body material:SS304.
Technical Parameter:
| Capacity | 200-300B/H |
| Bottled Dimension | 1)ф270×490×ф56mm 2)ф230×415×ф56 mm |
| Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
| Input power: | 1.15kw;AC 380V±5%; 50HZ |
| Size | 475×655×1750(mm) |
Picture/Structural layout plan:
3) Bottle Inner & Exterior Washing Machine(Mode:JNWS-1):
Features:
1) This inner & exterior washing machine for 5 gallon recycled bottle, which is the necessary machine for the empty bottle pre-washingt of drinking water product line，featuring with simple structure, easy operation and good scrub performance.
2) Working process: brush washing and water flushing
3) With import brand electric elements to ensure the reliability of the machine
4) Reliable performance and high working efficiency
5) Body material:SS304.
Technical Parameter:
| Capacity | 200-300B/H |
| Bottled Dimension | 1)ф270×490×ф56mm
2)ф230×415×ф56 mm |
| Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
| Input power: | 2.5kw;AC 380V±5%; 50HZ |
| Size | 1650×960×1945(mm) |
Picture/Structural layout plan:
4) Automatic bottle- feeding machine (Mode:JSP-1)
Features:
1)The device employs key components of electrical appliances and metal materials manufactured by name brand factories from home and abroad.
2) Easy operation and reliable performances.
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality.
Technical Parameter:
| Capacity | 200-300B/H |
| Bottled Dimension | 1)ф270×490×ф56mm 2)ф230×415×ф56 mm |
| Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) |
| Input power: | 0.5kw;AC 380V±5%; 50HZ |
| Size | 2000×500×1100(mm) |
Picture
5) Automatic Rinsing /Filling/Capping Machine Mode:XG-100/J(300B/H)
Features:
1) Controlled by PLC with the functions of automatic finish, precise orientation, little manpower and low working intensity.
2)The complete set of equipment is manufactured by high-strength stainless steel materials and stainless plate steel with precise argon arc, little distortion and fair welding veins
3) Beautiful appearance, anti-corrodibility, thorough disinfection, effective anti-air pollution and high quality
4) Microcomputer Auto Bottle Washer & Filler and Capper in one unit.
5)Body material:SS304.
Technical Parameter:
| Items | Specification | |
| Production capacity | 300Buckets/hour | |
| Bottle’s capacity | 18. 9 Liters (equal to 5 gallons) | |
| 11. 3 Liters (equal to 3 gallons) | ||
| Bottle’s specification (mm) | Φ270×490×Φ56 | |
| Φ230×420×Φ56 | ||
| Cap’s specification (mm) | Φ58×40 (strip:L18mm,W:7.5mm) | |
| Rated input power | 4.0KW | |
| Electromotor power | Bottle convey motor | 0.37KW |
| Tap water washing pump | 0.37KW | |
| Disinfectant washing pump | 0.37KW*3 | |
| Pure washing pump | 0.37KW | |
| filling pump | 0.55KW*2 | |
| Cap-aligning electromotor | 0.06 KW | |
| Power supply | AC 380V±5% 50Hz | |
| Rated current | 28A | |
| Net weight | 450kg | |
| Outer size | 3830×970×1600(mm) | |
| Requirement of air compressor | 0.1 M³ 0.17 M³/Min 0.8Mpa/Cm² | |
| Requirement of water supply | 7.5M3/H | |
| Working Position
|
Double row six stations for washing the bottle,two for filling ,two for capping | |
| The first, second third station: disinfectant washing | ||
| The four station: drip-dry | ||
| The five station:tap water washing | ||
| The six station:pure water washing | ||
| Main Components | Signal Relay(OMRON);
PLC(LG) Exchange contactor(LG) Speed-down motor Proximity switch(TURCK) Creepage air switch ( MERLINGERIN) 7)Cylinder(AIR TAC) |
|
Picture
6.Automatic Sealing Machine (Mode:FK-2)：
(1)Function & Features:
Shrink the film around the cap, extending the storing time.
(2)Technical Parameter:
| Capacity: | 200-300 B/H |
| Power: | 4.4KW;16A |
| Dimension(mm) | 2000x400x980 |
| Weight: | 55KG |
（3）Picture
6. Cap-Sterilizer (Model:JXD-1)：
(1)Function&Features:
This device adopts the ultraviolet radiation and ozone to disinfect the caps. There are two doors which make the machine more reasonable and fair. Put the cap in the machine from one side and take them out from the other side. That prevents the cap from secondary pollution and is very convenient for the users.
(2)Technical parameters
a.Ultraviolet lamp
type：ZSZ15
power：20W
Ultraviolet radiation length：253.7nm
radiation intensity ：＞100uw/cm2(after using for 1000, it is ＞ 70uw/cm2)
b. Ozonier
power：10W ( 10-20 minutes per time )
c.External size：500×350×700 （mm）
(3) Picture/Structural layout plan:
